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Thiết bị đào tạo hàn Robot | CLASSMATE INTERMEDIATE | AD2446-2

Thương hiệu: Lincoln USA
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Mã SP: AD2446-2
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AD2446-2

Top Features

  • Includes everything you need to present robotic manufacturing
  • Classroom Ready – teach programming in the classroom and move through standard doorway to the lab for welding
  • New expandable work surface sets up in seconds
  • Integrated fume control
  • Curriculum, Train-the-Trainer programs and offline programming software for students available


Processes

MIG/MAG, Flux-Cored

 

Tiêu đề
Hotline hỗ trợ bán hàng 24/7: 0912101098
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Số lượng

ADVANCING THE MANUFACTURING SKILLS OF THE NEXT GENERATION

As businesses of all sizes now compete on a global stage, manufacturing companies are challenged to increase productivity, improve quality and reduce costs.

These challenges, coupled with the critical skilled labor shortage, drive many manufacturers to implement automated welding fabrication. Employers everywhere are demanding that prospective employees be trained in robotic fabrication technologies. Educators are rapidly moving to respond.

The Lincoln Electric ClassMate® Robotic Trainer provides the education community with a complete advanced manufacturing solution for robotic welding training.

 

FEATURES

  • Includes everything you need to present robotic manufacturing
  • Exclusive use of Fanuc® robots - number one most popular robot manufacturer in the U.S.
  • Large expandable work surface and enclosure easily sets up in seconds.
  • Full-featured, operational robotic welding power source
  • Integrated fume control
  • Fits through a standard doorway to teach and practice programming in a classroom and move to the lab to practice welding
  • Integrated safety measures in system and software
  • 2 Basic Robotic Programming class seats

 

APPLY THE CLASSMATE INTO MULTIPLE PROGRAMS

  • Industrial, Mechanical and Advanced Manufacturing Welding
  • Engineering or Technology
  • Production Processes
  • Lean Manufacturing and Manufacturing Management
  • 3D / CAD / Virtual Prototyping Programming Classes
  • Manufacturing Operations, Mechatronics, Quality Control and Inspection

 

The Lincoln Electric Robotic ClassMate cell is a complete robotic training solution designed to meet the need for advanced manufacturing training. Instructors can teach robotic concepts in the classroom and quickly move to the lab for welding practice. Students can perform offline programming and then test their skills at a manufacturing-ready robotic cell.

 

BENEFITS OF ROBOTIC WELDING TRAINING:

Provide students with advanced manufacturing skills.

Increase student participation and engagement with a hands-on training solution.

Teach robotics using the equipment implemented in manufacturing and fabrication facilities.

Accelerate student skills and capabilities for high graduation employment rates.

Pique interest and enrollment with this exciting recruitment tool.


NET WEIGHT1000.00 (453.60 kg)


Robotic System Specifications
PRODUCT NUMBERAD2446-1 (Basic)
WEIGHT1000 lb.
(H x W x D) - in94.23 x 68.23 x 70.24 (sides expanded); 32.5 in. (sides folded)
INPUT VOLTAGE120V for Robot operation and programming

 

 

Power Wave® R450 and AutoDrive® 4R100 Product Specifications
PRODUCT NUMBERPower Wave R450: K3451-1
AutoDrive 4R100: K3002-2
OUTPUT RANGE5-550A
RATED OUTPUT - CURRENT/VOLTAGE/DUTY CYCLEGMAW: 550A/41.5V/40%
GMAW: 450A/36.5V/100%
INPUT VOLTAGE208/230/380-415/460/575/3/50/60VAC

 

 

Robot Specifications
FANUC ARC Mate® 50iD/7L-Six Axis Mechanical Unit
-7 kg Maximum Payload
-0.911 m Reach
FANUC R-30iB Mate Controller-6-channel servo amplifier
-RIA compliant E-stop unit
-Integrated operator panel (includes Auto/T1 mode switch, Estop and cycle start push buttons)
-RIA-compliant color haptic iPendant with non touch panel and USB2.0 port
FANUC Robotics LR ArcTool® SoftwareCompliant with RIA R15.06 Safety Requirements


Đồng bộ gồm có: 

  • Robotic 3-in-1 Welding Fixture – The patent pending 3-in-1 adjustable welding fixture is designed for use on a robotic weld training system. It enables the welding instructor to teach common industry-standard joints and positions, all in one simple device.
  • Miniflex® Welding Fume Extractor – A portable, effective high vacuum system for the removal and filtration of welding fumes in confined and other hard to reach spaces. Integrates into bracket on cell.
  • EN 20 Extraction Nozzle – Funnel extraction nozzle stand offers positioning flexibility.
  • Custom Lettering Program – Preprogrammed with easy to use high quality lettering.
  • Robotic Welding Project Based Lesson (K3976-2) – Offer instructors more than a dozen complete project curriculum designed to encourage active inquiry, higher level thinking and easy integration into advanced manufacturing education programs. Includes learning activities, step-by-step instructions and discussion questions.
  • Basic Robotic Programming Class 3-5 Days for up to 2 instructors
  • WeldPRO® Training Program and Software
  • Additional WeldPRO Instructor Seat

Phụ kiện:

K4110-1

Robotic Education Welding Fixture

Robotic Welding Project Based Lessons - Book 1

Robotic Welding Project Based Lessons - Book 2

RoboGuide® WeldPro® Training & Software – Added Instructor Seat

Video /

Tài liệu 

Thiết bị đào tạo hàn Robot - CLASSMATE

Bridge the Automation Knowledge Gap with ClassMate Education Cells

Today’s manufacturing companies are looking for employees with computer skills, technical training, mathematics and problem-solving abilities. ClassMate® Robotic Welding Trainers
from Lincoln Electric help educators teach up-and-coming welders all those skills and more. Our Robotic Welding Trainers build a strong foundation for these educational programs:

Đặc điểm ứng dụng của thiết bị đào tạo hàn Robot Classmate

Robotic Welding Training Systems
Put Welders on the Cutting Edge of Automation Technologies


The use of robotic welding systems continues to expand in industrial operations as manufacturers
seek ways to increase productivity amid a shortage of skilled welders in the workforce.
Lincoln Electric robotic welding trainers empower educators to prepare the highly skilled welders needed to operate this in-demand automation equipment.


Why Add a Lincoln Electric Robotic Welding Trainer to Your Welding Program?

1. Provide students with advanced manufacturing skills

2. Utilize current industry technologies, such as the teach pendant, to help welders learn real-world programming skills

3. Increase student participation and engagement with a hands-on training solution. 

4. Teach robotics using the equipment implemented in manufacturing and fabrication facilities.

5. Accelerate student skills and capabilities for high graduation employment rates. 

6. Pique interest and enrollment in welding with an exciting recruitment tool.

Who Is Using Our Robotic Welding Training Solutions?

High Schools, 

Community Colleges, 

4-Year Colleges and Universities, 

Career & Technical Education Facilities,

Apprenticeship Programs/Labor Unions,

Workforce Development Programs.

We Offer Professional Development & Teaching Assets

In addition to providing instructors the advanced technologies needed to bring hands-on automation training to welders, Lincoln Electric also offers training for welding educators. Our Train-the-Trainer Program includes courses, curriculum and safety materials designed to help instructors magnify their impact in the modern-day classroom.


Our Robotic Education Cells Are Designed to Fit Both Space and Curriculum Needs

ClassMate M
Mobile Robotic Cell Easily Moves from Classroom to Lab

  • Fits through a standard doorway to teach and practice programming in a classroom and moves to the lab to practice welding
  • 3-in-1 adjustable welding fixture enables the welding instructor to teach common industry-standard joints and positions all in one simple device
  • Large expandable work surface (2,329 sq in.)
  • Easily sets up in seconds
  • 3 Packages Available:
    ° Basic – Standard ClassMate M package
    ° Intermediate – Includes standard ClassMate M package and WeldPRO® Training Program and Software
    • Advanced – Includes standard ClassMate M package, WeldPRO Training Program and Software and IRVision® 2D vision camera system.
  • Custom Lettering Program is preprogrammed with easy-to-use high-quality lettering
  • Includes 2 Basic Robotic Programming class seats for instructors
  • Exclusive use of FANUC® robots – the most popular robot manufacturer in the U.S.
  • Teach pendant facilitates programming training from hand-held device
  • Power Wave® R450 is a full-featured, operational robotic welding power source
  • AutoDrive® 4R100 offers powerful wire feeding performance for robotic and hard automation applications
  • Includes integrated fume control
  • Integrated safety measures in system and software


ClassMate S
Provide Advanced Experience with Larger Components on This Industrial-Level Trainer

  • Larger 6-axis Arc Mate™ 100iD FANUC robot is capable of welding medium components with a work area up to 56 in. by 43 in.
  • Pre-configured systems – Palletized for easy installation and requires no assembly
  • Custom Lettering Program is preprogrammed with easy-to-use high-quality lettering
  • Includes 2 Basic Robotic Programming class seats for instructors
  • Teach pendant facilitates programming training from hand-held device
  • Power Wave R450 is a full-featured, operational robotic welding power source
  • AutoDrive 4R220 Robotic wire feeding system offers powerful industry-proven wire feeding performance with the patented MAXTRAC® Wire Drive System
  • Integrated safety measures in system and software
  • Easy access manual bi-folding door with Shade 10 lens glass for weld viewing

Advanced Training Options:

  • Add a fixed headstock robotic positioner for more complicated
    welds and programming. Will hold parts up to 500 kg.

Lincoln Electric Robotic ClassMate cells are complete robotic training solutions designed to help welding educators meet the need for advanced manufacturing training. Available in three versions, our line of self-contained robotic welding education equipment covers the spectrum of automation training needs and classroom configurations. Our mobile robotic cell easily transitions from classroom to welding lab, while our industrial-size robotic cells teach students how to weld the larger materials that are commonplace in modern manufacturing fabrication processes. Regardless of size and scale, all versions of the ClassMate robotic cells leverage FANUC robots, and Lincoln Electric’s proven Power Wave and AutoDrive technologies to help up-and-coming welders advance their programming and welding skills.


ClassMate FT
Provide Real-World Experience on Fixed Table Processes with the Largest Components on This Best-in-Class Industrial Solution

  • Cell includes fixed table where welders learn to program welds that do not require rotation or repositioning
  • Larger 6-axis Arc Mate 100iD FANUC robot is capable of welding large components with a work area up to 81 in. by 34 in.
  • Pre-configured systems – Palletized for easy installation and requires no assembly
  • Custom Lettering Program is preprogrammed with easy-to-use high-quality lettering
  • Includes 2 Basic Robotic Programming class seats for instructors
  • Teach pendant facilitates programming training from hand-held device
  • Power Wave R450 is a full-featured, operational robotic welding power source
  • AutoDrive 4R220 Robotic wire feeding system offers powerful industry-proven wire feeding performance with the patented MAXTRAC® Wire Drive System
  • Integrated safety measures in system and software
  • Pneumatic front panel ensures staff and student safety during active welding.

Advanced Training Options:

  • Add a fixed headstock robotic positioner for more complicated welds and programming. Will hold parts up to 500 kg.


Teach Pendant Provides Advanced Hand-Held Robotic Control
ClassMate Robotic Welding Trainers include a state-of-the-art teach pendant that provides the operator total control of the robot from a hand-held device. The new ClassMate Teach Pendant makes learning how to move and program the robot easier through these advanced features:


• User-friendly 6.4 in. color touchscreen
• Supports HTML 3.2 and JavaScript 1.1 for customization
• Haptic vibration provides tactile feedback to operator
• New intuitive user interface for simplified programming
• Display teach pendant directly to Smart TV for enhanced lab experience

CLASSMATE Comparison Chart


WeldPRO Training Program and Software

Teach Programming and Welding Processes

• Simulate a robotic arc welding process in 3-D space
• Transfer programs from the virtual workcell to an actual robotic cell
• Train multiple students on programming at one time
• Driven by a FANUC Robotics Virtual Robot Controller
• Import actual tooling and workpiece CAD files
• Instructor license includes one seat that does not expire
• Student WeldPRO Simulation Software License Package includes 12-month subscription per student* (25 seats Included)
• Access to Lincoln Electric’s Train-the-Trainer program and ArcTool-based two-day training
* Laptop not included


IRVision 2D Vision Camera System
Improve Weld Quality, Consistency and Repeatability

• Used for joint location tracking, robot guidance and error
proofing prior to establishing an arc

• Improve cycle time and quality



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